Change a station once. Every document that reads it updates itself, and what you released stays frozen.
On launch day the paperwork matches the floor. Every change after that has to be re-keyed into four files by whoever remembers. Most never are. You find out at the audit.
| CHAIR | WHAT THEY HEAR | WHAT IT COSTS | FOUND |
|---|---|---|---|
| ENGINEERING | “Every revision, I rebuild the same thing four times.” | Each change takes weeks of hand work. The PFMEA is the one nobody gets to. | At the next revision |
| QUALITY | “The PFMEA says one thing. The control plan says another.” | The customer auditor finds it first, and the evidence is spread across three folders. | At the audit |
| OPERATIONS | “The floor is always one revision behind.” | The instruction taped to the station is whatever somebody printed last year. | At launch |
“Every revision, I rebuild the same thing four times.”
Each change takes weeks of hand work. The PFMEA is the one nobody gets to.
FOUND AT THE NEXT REVISION“The PFMEA says one thing. The control plan says another.”
The customer auditor finds it first, and the evidence is spread across three folders.
FOUND AT THE AUDIT“The floor is always one revision behind.”
The instruction taped to the station is whatever somebody printed last year.
FOUND AT LAUNCHDefine a station once: what happens there, which parts and tools it uses, what can go wrong and what catches it. The process flow, the PFMEA, the control plan, the layout and the work instruction all read from that definition.
Change it once at the station. Every document that reads it flags itself. A released version is frozen; the next change makes a new one.
Stations and their steps are the backbone. The catalog holds the parts, tools and safety equipment each step uses. Variants capture small part changes without rebuilding the line, and the layout is where you draw it on the floor.
The process flow draws itself from the stations. Failure modes are scored at the step where they happen. Every control points back at the cause it covers, so a gap shows up as a gap.
On the floor, each operator is shown one step at a time, and the export shows an overview of instructions per station. Since each run is recorded, the operations page shows what you planned, what you made, and where the line is slowest.
A change goes around once. The documents flag and regenerate, review releases them, the floor runs them, and the numbers come back.
Auto-plays and drags. Each step slides to the center, holds, and hands off to the next.
Hours to write each document by hand, hours spent hunting the current version, and how often the line changes. Stationyx is priced as Core plus Layout & Simulation and Quality, the modules whose documents this counts: $199 per station per month. Change any input.
against writing and maintaining the document set by hand
re-issue and version hunting you stop doing
on two Core + 2 modules plans
Example inputs. Authoring per line: 30 h PFMEA · 10 PFD · 19 CP · 24 layout, plus per station 20 PFMEA · 5 PFD · 12 CP · 6 WI. Version hunting 0.5 h per person per week. Re-issue 20 / 35 / 55% of the set.
Every line starts on Core at $99 per station a month. Add Layout & Simulation, Quality or Operations to the lines that need them, at $50 per station each.
$99per station, per month
Every line starts here, one station or forty.
$149+per station, per month
Core plus the modules each line needs, at $50 per station each. $149 is Core with one.
Enterprisepriced on request
Every line, every site. More lines than one team can run on its own.
People are never counted: viewers, editors and approvers are unlimited. · 3-day grace on adding or removing a station or a module. · Remove a module any time; its data stays.
A shared workspace where manufacturers keep assembly-line documentation as one connected system. Stationyx Core holds the stations, parts, variants and work instructions. Three modules read the same stations: Layout & Simulation, Quality and Operations. Stationyx is a product of Wiens Corporation.
Every line starts with Stationyx Core: stations, steps, parts, BOMs, variants and work instructions. Layout & Simulation adds the line layout, the simulator, the process flow and trial layouts. Quality adds the PFMEA, the control plan and system risk. Operations adds the operator view, line capacity, run trends, training and flags. Modules are added line by line.
A change is made once, at the station. Every document that reads from that station flags itself, regenerates, and moves through draft, in review, approved and released. Nobody has to remember which documents depend on the spec that changed, and a released version can never quietly change afterwards.
In Stationyx, PFMEA risks are scored against the exact stations and steps where they occur, and control plan controls inherit from the PFMEA causes and link back to those same stations. Because both hang off the same stations, coverage gaps are visible rather than buried across two separate spreadsheets.
Stationyx accumulates audit evidence while the work happens. The activity trail records who changed what, when, and what it said before; version history shows the draft-to-released chain; the parts change log records old part, new part, reason and effective date. Watermarked, customer-safe XLSX and PDF exports are one click away.
Stationyx is built for the engineering, quality and operations teams who own line documentation at a manufacturer. All three work from the same stations and the same current documents, instead of an engineering spreadsheet, a quality PDF and an operations copy that each update on their own schedule.
Tell us about your first line through the contact form on stationyx.com. Onboarding sets up that line with your team, and additional lines are added as they launch. Stationyx replies within one business day, or reach the team directly at hello@stationyx.com.
Tell us about your first line. We set it up with your team and add the others as they launch. You’ll hear back within a business day.
